All I can say is:
Bedding the action is a must! Also, most 'factory' rifles cannot be properly bedded. This is because of tolerance stack mismatches between the various components. Now, the Ruger American has some very nice design features that greatly enhances the accuracy on a stock factory rifle. The Remington Model 700 rifle has some models that also have similar features.
Anyhow; I did a photo-essay on my 1st
Custom 1022 build. In it, I describe how I made a pillar for the rear part of the receiver. I used
JB Weld for the pillar. The JB Weld works great! I also used the
Miles Gilbert Bedrock Glassing Kit. To tell you the truth ... I think the Miles Gilbert kit is a bit much for the glassing. It has all the stuff you need, but it can be done cheaper and more efficiently using stuff you can readily purchase at
TAP Plastics.
I used to go to TAP Plastics a lot in my previous hobby of High Power Rocketry. There, you can purchase everything you need to do any kind of polymer or layup work.
For the mold release, some folks use neutral shoe polish. The oil that comes in the Miles Gilbert kit is junk in my opinion. It is basically oil. The best mold release is a high-end car wax. Just about anything that has carnuba wax in it will work. However, I have found that the
Megiuar M8 Mold release wax really does fit the bill. Also, an 11 oz tub is pretty much a lifetime supply ... that is unless you do 100's of firearms per year.
For the clay, (this is also very important), I use the
Blick Van Aken Plastalina Modeling Clay. This stuff works great. It keeps its plasticity under a wide range of temperatures. I have heard that play-doh works pretty well. The problem with modeling clay is that it is pretty difficult to scrape off. The best way to remove the modeling clay is to use plenty of acetone. Acetone will really remove the modeling clay!
As with most things, the most important part of doing this process is the prep. You need to properly inlet everything. Also, you will need to use plenty of that
Scotch Blue Painter's Tape. You will need the tape to keep the epoxy away from all of the places you do not want it to stick too!
As when to peel that painter's tape? All epoxy-based systems have three (3) times associated with it. They have the following times:
1. Setup time, (this is the time where you can work the epoxy)
2. Hardening time, (this is the time where the system gets way too hard to work)
3. Curing time, (this is a long time. This is the time when the epoxy system is FULLY cured ... usually days)
You need to wait for the setup time, (usually 5-10 minutes for 1-to-1 epoxy, and about 1 hour for 4-to-1 epoxy) to peel away the tape.
The general rule is: The longer the time, the harder and stronger the result will be. Also, 4-to-1 epoxies are generally harder and stronger but take a lot more time to harden and cure than the 1-to-1 epoxy. Both JB Weld and the Miles Gilbert bedrock are 1-to-1 epoxy based systems. I have found that if you want the very best in dimensional and thermal stability, a 4-to-1 system is the best. However ... I believe the 4-to-1 is probably way overkill for firearms and firearm work. If you, for some reason, decide that you want to make a high performance / high stress aircraft, or missile systems ... then the 4-to-1 with kevlar or carbon is the ONLY way to go!
One of the better tutorials I have seen is the
Glass Bedding a Remington 700 by the Brownells Corporation. Also, 6mmBR has a pretty decent tutorial on
Stress Free Pillar Bedding. Now, one of the things these tutorials do not tell you is how to use that Blue painters tape to make sure all your lines are clean and to keep the epoxy resin away from the stock. Keeping the epoxy away from the stock is very important. First of all, the tape will give you clean lines, and second, having any epoxy flow into places where you do not will cause the stock to permanently bond to the receiver!!!
The other thing I have found is to use any of the following to thicken the epoxy, (I have used all of these ... for High Power Rocketry):
1.
Glass micro-spheres (comes in the Miles Gilbert kit)
2.
Cabosil, (pretty commonly used to thicken the resin)
3.
Colloidal silica, (also commonly used)
4.
Finely chopped Fiberglass, (yields a very strong polymer)
5.
Zoltek finely chopped Carbon Fiber, (extremely strong and light weight)
Now, be very careful if you use any of the thickening agents. It is highly recommended that you wear one of those dust masks when using this stuff. However, using the glass micro-spheres pose the least health hazard risk. I have used the micro-spheres without wearing the mask. Just be sure to turn off any fans or anything that will lift the thickening agent into the air!
For the applicators, I use the
tongue depressors,
popsicle sticks and definitely chop sticks. They usually have a counter full of them over at your local
Panda Express. The price is very good too... They are basically free! I usually grab a handful whenever I am there. I use chop sticks and bamboo skewers for a lot of my firearms work. Chop sticks work extremely well along, with those disposable cotton makeup pads your wife uses ... This combo works exceptionally well for cleaning the chamber of your bolt gun!
Also, it is very important to wear latex or nitrile gloves when handling any epoxy! The resin, and especially the hardener is hazardous to your health! Plus, the stuff does not come off the hands very well either.
To clean up... you need to do this immediately. Acetone is perhaps the best solvent to use to clean up any spillage of the resin or hardener. PJ mentions using keton as a solvent. This keton is called Methyl-Ethyl-Ketone here in the USA. You can get MEK
here at Lowe's. MEK is a great solvent. It really dissolves resin and hardener like nothing else! Personally, however, I like acetone better.
If any of you have any questions, please let me know through this forum. You can also PM or email me.
Ken